EXTREME ULTRA LINE

Fully automatic nesting production line, consisting of :
  Hydraulic lift table for lay-up of full pack plates for the nesting machine
  Extreme Ultra nesting machine
  Carpet output
Version of the Extreme Ultra nesting machine can be customised
Version of the Extreme Ultra nesting line can also be customised
Working direction from left to right or vice versa is perfectly possible
Optimal safety with safety systems suitable for every free space in every workshop

EXTREME ULTRA LINE

EXTREME ULTRA LINE

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Nesting CNC production in line, in affordable form, that's what the Extreme Ultra nesting Line stands for. You load the hydraulic table with full sheets, and all you have to do is take off/sort/stack the nested parts that present themselves on the output carpet. You couldn't be more cost-effective and cost-efficient. This machine is then the heart of your machining operations in your workshop. Coupling nesting technology with top performance, the Extreme Ultra nesting Line succeeds wonderfully. The highly intuitive user interface with logical arrangement of controls ensures flawless integration into your company. Control via external CAD/CAM systems is perfectly integrable. Automation or integration into existing, already automated production environments is no problem.

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Key highlights at a glance

  • Gantry design
  • Available working field dimensions: 1325 / 1336 / 1632 / 1640 / 2128 / 2132 / 2136 / 2142 / 2157
  • Work areas divisible up to 18 vacuum zones
  • Very easy-to-use operating software
  • Central lubrication
  • Automatic tool length measuring system
  • Flexibility of the Extreme Ultra stand-alone nesting machine is unaffected
  • Wide range of automation possibilities
  • Unbeatable value for money

AES machines are characterised by extremely solid construction and use of the latest technologies.
Thanks to the wide range, there is the right machine for every application.

EXTREME ULTRA LINE Technical data

  • Gantry design
  • Workfield : Y=1300 mm, X=2500 / 3600 mm, Z=200 mm
  • Workfield : Y=1600 mm, X=3200 / 4000 mm, Z=200 mm
  • Workfield : Y=2100 mm, X=2800 / 3200 / 3600 / 4200 / 5700 mm, Z=200 mm
  • Operating speeds:X= 80m/min., Y = 80m/min., Z = 20m/min.
  • Drill head DH10 / V=X7+Y3
  • Milling motor 9Kw/12Pk HSK-F63 with ceramic bearings and pneumatically height-adjustable extraction hood
  • 8-fold rotary tool change, moving in X, all positions with anti-crash control sensor
  • 2 working fields = standard on 2157, other models possible in option
  • Automatic centralised lubrication
  • Hand terminal, manual control 3-axis
  • Controlled central extraction connection
  • HPL raster table
  • Automatic tool length measuring system
  • All reference stops with control sensors
  • Preparation for pick-up of aggregates
  • Operator control screen integrated in electrical cabinet
  • CE safety system (to be provided)
  • Hydraulic lift table
  • Loading unit mounted on the machine gantry
  • Unloading & cleaningunit, mounted on the machine gantry (servo controlled)
  • Outfeed carpet
  • Vacuum pump 140 m³/h, 2 vacuum zones for 1325 & 4 vacuum zones for 1632
  • Vacuum pump 250 m³/h, 4 vacuum zones for 1336 & 6 vacuum zones for 1640 / 2128 / 2132
  • Vacuum pump 2 x 250 m³/h, 8 vacuum zones for 2136 & 10 vacuum zones for 2142 & 12 vacuum zones for 2157
  • NC Hops CAD/CAM user interface in combination with the Controller for axis control. Easy graphic programming of workpieces. Graphic representation of workpiece, machine details, clamps, ect possible. DXF, STL, STEP
  • Visual status indication of the machine

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EXTREME ULTRA LINE

EXTREME ULTRA LINE

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