TopEdge

Heavy duty edgebander for heavier work.
The machine features include central control of all processing units and glue settings, flat top pressure belt, high feed rate, multiple milling and scraper units.
Rolled edge material, but also veneer and solid strips can be processed.
This is possible thanks to provision for edge material up to 20 mm thick, panels up to (optionally) 80 mm, inclinable sawing units with heavy-duty motors, additional gross milling unit, multi-adjustable scrapers, ample feed pressure zone, ect... .
Machine expandable to customer specifications with various return systems, edge magazines up to 8 rolls, additional finishing units such as groove, sanding and edge cleaning units, etc...
Possible to work with 2 glue systems (e.g. transparent and white) simultaneously on 1 machine : OTT DUO-CombiMelt.
Machine length from 8600mm - depending on version.

TopEdge

TopEdge

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Through years of experience and use of the latest technology, OTT guarantees a perfect finish of your edge banding with an extremely fine to practically invisible glue joint.
Simple operation via touch screen of both gluing system and the various processing units.
Thanks to the clear icons of the various units and the individual converters, the various units can be individually electro-pneumatically switched on and off and fine adjustment according to the sheet and edge material to be processed is possible from the control panel itself.
This avoids manual intervention on the units themselves.
With the unique CombiMelt system, both EVA and PUR adhesives can be processed.
Various parameters such as temperature, rotation direction of the glue roller, extremely precise dosing of the glue quantity can be adjusted according to the sheet and edge material to be processed.
The quick-change system for glue containers and glue rolls in combination with a specially developed 'storage box' for PU glue containers allows quick changes between various colours and/or EVA glue.
Executed according to model and version with roughing, individual face, bevel and radius cutters, rounding group, radius and face scrapers, sanding units, ....

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Machines for edgebanding have been DB&S's trump card for years.
With OTT, we have the top performer in this field available.
Austrian top quality where every machine is hand-made according to your wishes.

TopEdge Technical data

  • Edge thickness 0.3 - 20 mm
  • Workpiece height: 8 - 60 mm
  • Feed speed variable from 12 to 20m/min.
  • Workpiece width min. 80 mm
  • Workpiece length: min. 150 mm
  • Machine length starting at 8600 mm
  • Top pressure bar with electric positioning according to panel thickness. Setting from the touch screen.
  • SynchroFlex Flat top feed belt, synchronous with the machine's bottom feed chain, separately motorised, . In combination with the classic OTT top feed wheels.
  • Automatic chain lubrication allows feed speed up to 20m/min.
  • Automatic chain cleaning with rotating brushes
  • 18.5" colour touchscreen for optimum ease of operation.
  • Beckhoff Industrial PC. Power bus system of the individual converters
  • Programmable preselections for setting glue system and processing units
  • Network card for integration into the company network
  • Automatic feed fence. All the sawing and milling units remain in place and the panel entry depth is set. Manual adjustment of edge thickness is avoided.
  • Heated feed guide 300W
  • Pre-milling unit with 2 HF motors, clockwise and counter-clockwise, automatically controlled, diamond tool, for panel thicknesses up to 60 mm
  • Additional extraction hood positioned after pre-milling unit
  • Automatic feeding of edge material on roll. With 1 disc for inserting edge rollers max. diam. 800 mm
  • Automatic feed magazine for strips or solid edges
  • Special hardware for full monitoring & control of the CombiMelt gluing system
  • CombiMelt glue system : compartmentalised glue container 2.5l for EVA /PUR glue with separate filling pipe OR PUR round glue container 125mm (high version 2 kg). With quick-change glue head.
  • Pressure zone with 1 large driven pressure roller and 6 smaller secondary rollers. Pneumatic trimming of edge material on roll 0.3 - 3mm.
  • Cutting edge material to sheet length front and rear. 2 Hf motors individually inclinable from control panel 0° and 20°.
  • Recognising of notches, hinge holes & CNC work up to a max length of 80 mm
  • Nesting package : Automatic electro-pneumatic adjustment of all milling and scraper units (incl corner rounds) when drilling into the workpiece. Controlled by the machine controller.
  • Lubricant-spraying device for avoiding scratches on sensitive edge material. Placed between the pressure zone and the first milling unit.
  • Rough trimming top and bottom. Trimming solid edges or pre-milling PVC or veneer edges. 2 HF motors
  • Fine/ Radius milling at top and bottom. Automatic positioning. 2 HF motors Tilt adjustment 0° / 45°
  • Radius milling at top and bottom. Automatic positioning. 2 HF motors at fixed angle 25°. R=2
  • Rounding group using 2 individual units, each with 3-axis control. Automatic positioning according to the thickness of the glued edge. With diamond tools
  • Automatic 4-positions scraper unit. NC controlled positioning. Equipped with R1 / R2 / inclined 20° / R 1.3
  • Protective film compensation for high-gloss material
  • Flat scraper. For removal of excess glue and/or excess edge material. With 2-position adjustment (-0/+0.1 mm) from the touch screen.
  • LED illumination of the inside of the machine

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TopEdge

TopEdge

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Testimonials

Start-up was flawless and the robot worked perfectly from the beginning. Training by your Service Engineer and the OTT employee were also good.

Karel Van Cauwenberghe

VC WOOD VILVOORDE

03/09/2024

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